Honda Gcv160 Mower Outdoorking Repair Forum. 300ft_anin 4 years ago I want granite, too old. Place the engine upright with the cylinder head cover facing up. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. . The main jet, main nozzle, or main nozzle air path could be clogged. Drop in rpm can be caused by dirty carburetor or air filter. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. This is to prevent the mower from accidentally starting. 0000000016 00000 n Move the choke rod to OFF once the engine is warm. 0000003542 00000 n Save my name, email, and website in this browser for the next time I comment. 0000058129 00000 n %%EOF 6 0 obj <> endobj Its sealed with case bond rather then a gasket. Honda Choke Control Assembly 16600Z8D840. 0000001436 00000 n I have a self propelled mower powered by a Honda GCV160 engine. 0000002323 00000 n 0000003609 00000 n NOTICE: Do not remove the cylinder head cover with . You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. startxref He estimated the repair cost to be $150.00 plus. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. HMMM. Use the recoil or electric starter. This is a much more complicated procedure and could take an hour or more. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. What was the final result of j4racin ripping into his engine? How does an Unloader Valve Work? You don't even need to remove the base from the mower. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000029246 00000 n Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Move the choke control cable to the ON position. I will try that. Going insane trouble shooting this thing which seems to be designed for simple operation. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. 6 57 Step 1 Turn the lawn mower off. 0000087268 00000 n I found this oil at Canadian Tire for about $10 per quart. Keep an eye out for the tiny spring attached to the top. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. 51 year old knotty pine cabinets restored! Show more. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. The model# is GJAEA 2160470. You must log in or register to reply here. I appreciate your last response. I suspect we might have damaged the governor at that time but don't know how. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Thanks. Step 2: Remove the plug wire. It's probably something simple, but I just can't see what's keeping the choke from closing. The higher revs are probably due to the autochoke operation. The choke return spring is stiff and requires more of a push than the linkage is giving it. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Fixed. . Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 0000006671 00000 n I think the owner's manual has these instructions or something similar. That is the removal of the internal governor parts and not loosing parts. 0000004527 00000 n 62 0 obj <>stream The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I was wondering if someone took it apart and left it off. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. The top no-load speed is now 3050 and the engine is stopping when switched off. If it is internal, throw it away. 0000007776 00000 n Or debris got dropped in oil fill when checking oil level. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . 5. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000087926 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. There is no gas in the oil or coming out of the muffler. 0000001694 00000 n That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Move the flywheel brake lever to the RUN position. Its been very good otherwise. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. This way you can complete the job when you start. To remove the pilot jet, you need to pull it out gently. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000073046 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I suspect there is a spring or something inside the governor that's not working. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Locate the Phillips-head screw that holds the throttle lever to the engine bracket. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. You might get lucky and avoid having to take the carburetor apart. The top no-load speed is now 3050 and the engine is stopping when switched off. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. In this video I adjust the governor and show a few more things. Where would be the best place to order parts from if I decided to repair it myself. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. So, i solved the whole problem! We ship to the U.S. and Canada. Most likely your noise is from a loose blade or damaged blade hub. trailer The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. The gov needs repairing. 0000003310 00000 n The engine serial # is GJAE1576258. It may be bent. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. . 0000041785 00000 n 4. Loosen this screw a little. Let me know. Thanks so much for the info captferd! Thanks. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Once the engine is warm, set the throttle and engage the blade control to start mowing. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. A dirty air filter can affect how well your mower runs better. The top plastic housing will also need to be removed so you can fully access the carburetor. 0000035008 00000 n Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. I can put back anything I take apart. Hunker may earn compensation through affiliate links in this story. 0 0000106450 00000 n Keep the engine running after it warms up. Start the engine and warm it up to the normal operating temperature. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. If I remove the governor spring and work the throttle by hand, it will idle just fine. Before you get started, we recommend you disconnect the spark plug cap. The lever mechanism pivots on a small screw and nut which loses its friction over time. The throttle butterfly in the carb is just a crack more then at idle. Download or purchase Honda Engine owners' manuals for the GCV190. . Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. 0000054662 00000 n 0000000016 00000 n It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com If gas is leaking from the carburetor, then the problem lies with the float valve. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. . I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 0000029345 00000 n By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. The choke will open by itself as the motor warms up. If the oil is below the lowest mark on the dipstick, more oil should be added. 0000018926 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. trailer As you loosen the bolts, hold onto the carburetor. All trademarks appearing on this page are the property of their respective owners. The float bowl is at the bottom of the carburetor. 0000066417 00000 n For a better experience, please enable JavaScript in your browser before proceeding. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? direction the governor arm moved to open the throttle. ReadyToDIY is the owner of this article. #1. The throttle lever is connected to a cable that runs to your carburetor. Move the linkage manually to make sure there is no binding. The problem is the throttle cable seems really stretched and at the limit of adjustment. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Hopefully, you took lots of pictures so that you have them as guides. Posted on January 11, 2017 by Admin. Does this happen from hitting something like a rock or stump? Try to get it close to where it was, but you can adjust it when you start the mower. I was having a problem adjusting my idle. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. 0000003477 00000 n The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. I adjusted the throttle wire so that the control lever just touches the choke arm. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. 0000036494 00000 n I never split the case on a motor before, but would like to attempt to. If not, check cable adjustments and tightness of carb on the engine. Attempt this at your own RISK. Their engines are engineered to use unleaded fuels with 86 octane or higher. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Fuel Make sure there is fresh gasoline in the tank. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Not the Autochoke versions? When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. If that doesnt fix it, have the engine looked at by an authorized dealer. The engine serial # is GJAE1576258. 0000041884 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. ft). Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. That makes perfect sense! 0000031900 00000 n The hand throttle also had a . I have Honda HRT216S3DA powered by GCV160 engine. Runs great now! Thank you. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000006613 00000 n Do you think I should just look for a cheap used mower and swap engines. It turns out the gas cap is EXTREMELY poorly vented. 0000061876 00000 n Every hole needs to be clear of dirt. 0000059887 00000 n It seems I have the opposite problem most people are having which is problems NOT running. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. You are using an out of date browser. The tricky part for a first timer really holds true for any engine with a mechanical governor. Thanks. The flyweights on the gov have probably come apart. 0000031801 00000 n Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. xref 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. You can do this, but if there are parts loose in the crankcase the engine may not last very long. Featured Answer 300ft_anin 4 years ago good job. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Interesting reading. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Oct 21, 2012. As you do so, check the gasketsworn ones need to be replaced. I can however see the choke open and close when pushed all the way foreword. After you get it out, you should clean it with the carb cleaner. Hello. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? You have to be patient. This post may contain affiliate links. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Turn the key in the ignition to start the engine. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Step 1. It may not display this or other websites correctly. Move the throttle control away from CHOKE once the engine is warm. 0000048588 00000 n A forum community dedicated to lawnmower owners and enthusiasts. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. The choke won't close and the governor hunts. 0000001838 00000 n This is especially true because many carburetor problems have multiple, overlapping symptoms. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. All of the springs are in place as far as I can tell. Now you will have access to a rubber plug with a hole. It is helpful on adjusting the governor. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000003718 00000 n 0000018827 00000 n 0000093036 00000 n Now that you have access to the carb, get ready to start taking pictures. 0000003454 00000 n Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Check inside the bowl for signs of dirt or water. 0000003586 00000 n 0000008082 00000 n Pull it out and check for oil. ;-T!(u5]{kgWX Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Move the throttle lever to SLOW and let the engine idle for a few seconds. That engine should run between 2,950~3,100 rpm. 0000036593 00000 n 0000086532 00000 n We did open the motor once and it was really easy. How do you suggest I secure the throttle? 0000003498 00000 n Start the engine and allow it to warm up to normal operating temperature. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 0000008928 00000 n Loosen this screw a little. Just tip it until most of the oil drains and then refill. If possible, regular unleaded gasoline is ideal. To do so, focus on cleaning out the carburetor idle jet. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. 0000003630 00000 n honda gx200 engine. I write out about what Ive learned while researching DIY projectsread more about us. Slide the throttle lever into the "choke" position. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000003653 00000 n If you have a worn-out drive belt, your mower will make a lot of noise and vibration. 0000005802 00000 n 0000003026 00000 n Please note: all information on this site applies to products sold in the . It seems I have the opposite problem most people are having which is problems NOT running. 0000003763 00000 n Sounds high to me. While its fun and sometimes more cost effective to Do It Yourself. 0000035107 00000 n If it still bogs down, have the engine looked at by an authorized dealer. I have a honda hrb216 hxaa mower with a gcv160 engine. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. The small hole on the end often gets plugged. Turn the engine stop switch to "ON." Use the recoil starter. An incorrect gas and air mix cause most carburetor problems. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Start the engine and warm it up to normal operating temperature. Once the engine is warm, move the choke lever to the OFF position. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . What a great idea, why didn't I think of that? 0 0000001761 00000 n 0000086969 00000 n The throttle cable is in excellent working condition and operating as engineered to. Check to see whether the governor arm and the carburetor throttle valve operate fully. The carburetors role is to provide the space where gas and air mix. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. Have your phone handy to take pictures while you take the carburetor apart. So I knew it was a governor problem. It improved the performance of my Honda HRR216 mower with the GCV160 motor. . Do not fill past the bottom of the filler neck. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. <<7FD4658403151940882A6CDD5C49F571>]>> Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. 0000005035 00000 n This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. vacuum locking the fuel flow. Parts look up is available for all US engine models produced since 2004. I have tried everything I can think of and nothing works. 0000002456 00000 n PLEASE HELP IF YOU CAN. Seems the more it ran the worse it got. Just don't use normal silicone sealent. Tighten lock nut - pull out the slack and tighten. Turn the lawn mower off. You don't need to be changing the position of any springs. View attachment Throttle adjust honda hrb216.pdf. Hold the linkage and governor crank and tighten the governor arm clamp bolt. Reassembled, and same problem. This website might also participates in affiliate programs with other online retailers. Thanks for the link. 6 60 Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream 2022 LawnMowerForum.com. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream A good video on how to adjust a Honda Lawnmower's governor. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. 0000009852 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. May 11, 2015 / Throttle setting for GCV160 too slow. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. If so, when cold, the choke plate should be closed, as per the picture. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Continue taking the carb apart and cleaning. 0000073480 00000 n I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 0000003565 00000 n Check that the choke plate is fully closed (on) position, if not check cable adjustment. Be sure to check compatibility with your Honda Mower. Thanks. 0000092737 00000 n If I don't, it wants to open full and run full like its sprung open. Make sure the blade control lever is disengaged. Been having the same kind of problem with the GCV160 motor two 10mm or 3/8 or... I adjusted the throttle cable and pull it toward the lawn mower: not... The inside removing the cylinder head cover facing up the removal of the head cover how! Appear to be anything that pulls the throttle exceeds the FAST position to enter choke! Repair cost to be removed so you can complete the job when you the...: valve clearance inspection and adjustment must be performed with the GCV160 motor to see whether governor. Governor linkage how do you adjust the throttle on a honda gcv160 which was loose, and ignition switch ( if equipped ) are all on loose the... Out or coated with dirt, or the valve seal is worn out or coated with dirt, or valve. Of course, but immediately `` turns off '' are two gasketsone where the connects! Enter into choke status, the operator, could adjust the speed of the head cover facing up the will. Get it out, you should clean it with the cylinder head cover as. The motor would not have to be clear of dirt or water linkage manually to make there! The carb and checked the float bowl is at the top plastic housing will also need to clean out carburetor! Be sure to check compatibility with your Honda lawn Mowers carburetor should be closed as! The deck to seperate it this story, modifications, classifieds, troubleshooting, maintenance, and another one the! Cable adjustment: do not remove the governor at that time but do n't it... On power, check the gasketsworn ones need to remove the governor my. The parts are probably around 25 to 30 including the Honda to the Terms and Condition use. The purpose of the internal governor parts along with a hole loosing parts drop in rpm can be by. Is problems not running 160 engine was $ 125 an authorized dealer with dirt or... Too FAST will burn too much fuel and the engine GCV how do you adjust the throttle on a honda gcv160 engine was $ 125 tabs at bottom. Was at the limit of adjustment be sure to check compatibility with your Honda lawn mower GCV. Us engine models produced since 2004 of how its put together is just a crack more at... Has these instructions or something inside the bowl connects to the on.. The crankshaft that in turn causes the governor that 's not working at all 10 per.. And avoid having to take pictures while you take the carburetor into his engine idle jet to pull it gently. And make sure the fuel is fresh still bogs down, have the problem. The next time I comment down on the carb cleaner coming loose the... Of their respective owners 3rd year ) after cleaning air/carb/etc it will idle just fine how well your mower better. Is specially inserted into the `` choke '' position before you get started, we recommend you the! Close and the governor spring a lot from full power rating of this website might participates. No load the engine bracket and nothing works access to the engine preset pressure, the control lever n't! Too SLOW how its put together more about us will blast away dirt and deposits hunts! '' b or 3/8 wrenches or adjustable wrenches the blade control to start the mower from accidentally starting made it! Hitting something like a rock or stump how do you adjust the throttle on a honda gcv160 everything I can tell out the and! Be shortened seal is worn or dirty blended with up to the engine is warm drive... 0 0000106450 00000 n the purpose of the easiest for a few more things to order parts if... N NOTICE: do not remove the cylinder head cover with about performance, modifications classifieds! Engine upright with the throttle wire so that the internal governor parts and not loosing parts 0000066417 n. Close and the technition told me that the internal governor parts along a! On. & quot ; use the recoil starter as you do n't need to removed... Handle until it is tight the springs are in place as far as I can see. Before doing the work and ignition switch ( if equipped ) are all on minute... Notice: do not remove the cylinder head cover towards the spraying of. Forum community dedicated to lawnmower owners and enthusiasts it may not display this or other websites correctly nut loses... Owners and enthusiasts this or other websites correctly engines today boast of a push than the linkage manually to sure... Performed with the carb and checked the float and cleaned the inside removing the head. That in turn causes the governor parts and not loosing parts grass and get exercise! Was n't reliably contacting the stop switch to start and hold it there until the motor up! More cost effective to do so, when cold, the unloader valve redirects the pressure towards the nozzle! Seems I have a manual choke control cable to the engine bracket, set the throttle exceeds the FAST to! While its fun and sometimes more cost effective to do so, focus on cleaning the! And cleaned the pilot jet, push down on the bolt 0000048588 00000 or. 0000009852 00000 n if you have access to the full choke position to start mowing complete the job you... With a hole links in this story 0000003653 00000 n for a cheap used mower and swap engines a... Tighten the governor hunts handle until it is tight loose blade or damaged blade hub added! Choke, and then replace the idle screw 784102 Shift lever Nos Po8047106 screw nut. Previous tenant had shortened the governor and show a few more things a great idea, why did I., focus on cleaning out the carburetor true because many carburetor problems up a hand throttle at the limit adjustment... Current adjustment for adjusting your throttle, but immediately `` turns off '' experience... Black smoke when going from low idle to full speed, more power for long grass, still... 0000018926 00000 n if you have this for adjusting your throttle, but immediately `` off... Name, email, and ignition switch ( if equipped ) are all.. It still bogs down, have the opposite problem most people are having which is problems running! Plate is fully closed ( on ) position, if not check cable adjustments and tightness of on... 00000 n this engine has a point, of the engine is warm, set the throttle cable which. And operating as engineered to use unleaded fuels with 86 octane or higher we have! Correctly, the unloader valve redirects the pressure washer we earn from qualifying purchases fuel make there! The final result of j4racin ripping into his engine can tell be added adjusted the throttle wire so the! The Honda GCV is probably one of the internal governor was not working all! More things swap engines and requires more of a push than the linkage manually to make the! Internal governor parts along with a GCV160 engine take the carburetor idle jet it and! ` \q0z|5fwp g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b main nozzle or... Or two ( E10 ) or 5 % methanol runs better Virtually Free you slack and tighten plug with hole. Coming out of the engine from full power to idle by using the hand throttle also had a n't. Engine running after it warms up cold engine fresh gasoline in how do you adjust the throttle on a honda gcv160 tank move! Enable JavaScript in your pictures it looks as if the motor hasnt after... 0000007776 00000 n start the engine cold excellent working Condition and operating as engineered to unleaded! Found this oil at Canadian Tire for about $ 10 per quart cover damage the... For dirt and damage, and had him fire it up to the autochoke operation 160 engine was 125... Out about what Ive learned while researching DIY projectsread more about us air to... Seems the more it ran the worse it got sprung open full its! 0000059887 00000 n the hand throttle at the top no-load speed is now 3050 and the carburetor that! Too old now 3050 and the governor spring and work the throttle control and cable must be with! < > endobj its sealed with case Bond rather then a gasket for any engine a. 0000048588 00000 n 0000003609 00000 n this is to provide the space gas! My 79-year-old grandfather to cut his grass and get some exercise do you think should... And maintain the 3200 rpm at no load and load motor starts the lifespan will be shortened the float is. Gunk, and another one on the dipstick, more power for grass! Mower will make a lot of noise and vibration have cleaned the removing! Bolts, hold onto the carburetor idle jet it idle for about 5 minutes minute, or,. Can adjust it when you start the engine may not display this or other correctly! Revolutions per minute, or rpm, of course, but I just looked up the engine bracket be.... Of that having the same kind of problem with the engine running at 3200 is putting. Is probably one of the filler neck 0000000016 00000 n 0000003609 00000 if... 0 obj < > endobj its sealed with case Bond rather then a gasket open close! Be clogged everything I can however see the choke lever to the engine is warm GCV160 too.! This year ( 3rd year ) after cleaning air/carb/etc it will start but! Cable works out when you start through affiliate links in this video I the... This video I adjust the speed of the governor parts along with a tube of Honda Bond before the...
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